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Osprey: Precision Glass Inspection for Maximum Quality

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2D Area Scan Technology with Osprey

photo HG-Glas | 2D Area Scan Technology with Osprey

In the world of glass manufacturing, precision is everything. Even the slightest distortion can affect the integrity and quality of the final product. That’s where LiteSentry-Softsolution’s Osprey system comes into play, setting new benchmarks in glass inspection by offering advanced, innovative solutions that surpass conventional methods. Let’s dive into how Osprey revolutionizes glass measurement to ensure maximum quality in your production process.


2D Area Scan Technology: Multidimensional Precision


Traditional glass measurement systems often rely on mechanical gauges and line scan cameras, which have limitations in their approach. They measure glass distortion in only one dimension, giving a partial view of potential defects. Osprey’s 2D area scan technology takes a giant leap forward by providing a comprehensive analysis of distortion in all directions. This simultaneous, multidimensional approach delivers incredible precision.

By utilizing intensity and geometry-based analysis, Osprey achieves sub-pixel resolution, meaning it can detect and measure minuscule distortions yet critical to quality control. The system is capable of identifying issues such as roller waves, edge lift, and center kinks—all essential factors that can impact the performance and appearance of the glass.

Dense Coverage Oversampling: Ensuring Complete Accuracy


When it comes to quality control, missing any detail can have consequences down the line. Osprey eliminates this risk through its dense coverage oversampling feature, where every area of the glass is scanned multiple times. This approach ensures complete coverage, leaving no part of the glass unchecked and providing the highest level of accuracy in distortion measurement.



By oversampling, the system can detect even the smallest variations, ensuring that any potential issues are flagged before they become a problem. This method also provides a level of confidence that you simply can’t achieve with conventional single-scan systems.


Vibration Insensitive: Eliminating External Influences


Glass production environments can be fast-paced and unpredictable. Factors like conveyor slippage, uneven rollers, or vibrations can cause significant challenges for conventional line scan systems, which capture data in strips. These systems are vulnerable to external influences, which can compromise the accuracy of the measurements and lead to inconsistent results.



Osprey addresses this problem with its vibration-insensitive design. Using high-speed cameras, the system effectively “freezes” the motion of the glass before taking any measurements. This ensures that Osprey delivers accurate and reliable results, regardless of external conditions. By freezing motion, it minimizes the chance of measurement errors caused by movement, allowing for a seamless inspection process.


Experience the Superior Performance of Osprey


With its cutting-edge features and innovative approach, Osprey sets the standard for glass distortion measurement. Whether you’re measuring roller waves, detecting edge lift, or ensuring the integrity of the center kink, Osprey’s advanced 2D area scan technology and vibration-insensitive design guarantee top-quality results.

By implementing Osprey in your production process, you can achieve the highest level of precision, reduce the risk of defects, and ensure that your glass products meet the strictest quality standards.

#GlassIndustry, #GlassProcessing, #Software